Corrosion of a steel tank or copper pipe is an electrical and chemical
deterioration
of the metal. It is sometimes called "electrolysis". It causes pits
which
leads
to
holes in one place an not in another. The electrical component of
corrosion
involves
the movement of electrons across a metal surface like electricity
flowing on
a
copper wire. Because of this, the corrosion rate can be measured in
milliamps
and is
affected by resistance and voltage differences.
Electricity flows from a high voltage potential to a lower voltage
potential
much
like water flows from a high
elevation to a lower elevation. Electricity, like water, is affected by
resistance
and pressure. All metals have energy stored within them relative to the
amount
of
energy it took to create them from ore. Magnesium has the most energy
stored
within
it. Zinc and aluminum have slightly less energy followed by steel then
cast
iron.
Lead, brass and copper have lower energy which causes them to be only
mildly
affected by the corrosion process. Carbon, a metal, and gold have the
lowest
energy
levels of all the above metals. They all have a unique voltage that can
be
measured. If two different metals are placed in a substance such as
water or
soil
that conducts electricity and connected together, you can measure an
electric
current that will flow from the metal with the most stored energy to the
metal
with
the least stored energy. This is how batteries work.
The chemical component of corrosion involves the combination of water
ions,
oxygen
and other negatively charged ions with positively charged iron to form
iron
oxide
which we call rust. Dissolved salt and other minerals in water
accelerate
the
rate
of corrosion.
When a tank corrodes, the iron atoms break away from the steel surface.
Over
time,
this leaves pits in the steel which eventually become holes. Corrosion
occurs at
an
anode. Therefore, pits occur at anodic spots on the surface. Protection
occurs
at a
cathode. Therefore, the unpitted areas are cathodic spots.